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Projects installation Schaeffler (FAG) SmartCheck Vibration Sensor
SmartCheck has numerous advantageous features including condition monitoring and diagnosis of rolling bearings and machinery by a single device, direct system access preconfigured system, interfaces for connection to a control station or controller and reliable alarm system by means of automated alarm threshold adjustment. Furthermore, the device has integrated rolling bearing database containing data for FAG and INA bearing. The user can add further rolling bearings to the database at any time.
The user can use SmartCheck detect the following damage by apply the standard templates for monitoring.
• Unbalance
• Misalignment
• Looseness
• Rolling bearing damage
• Gear teeth damage
• Lubrication fault
SmartCheck device can be used to cover a wide range of applications; the SmartCheck can be configure to meet your own requirements using the integrated web application and SmartWeb software. Multiple SmartCheck devices can be combined in a network. Regardless of the number of devices, they can managed centrally on PC using the SmartUtility software.
Typical areas of application for SmartCheck
• Engines, hydraulic pumps, fans
• Geared motors, compressors, vacuum pumps
• Gearboxes, centrifuges, vibrating screens, cable cars
Technical details
• Online continuous monitoring (24/7): Vibration and temperature
• For machines with permanent and variable operating points
• Suitable for flexible expansion and for condition monitoring beginners as device is preconfigured
• Automatic adjustment of alarm thresholds due to an independent learning mode (Plug-and-Play option)
• Parameters differentiate between possible error sources (e.g. rolling bearing, gear teeth,..)
• Simple integration into the control system and enterprise process landscape (analog, digital and Ethernet)
• Access to several years of historical data (incl. time signals for expert analysis)
• An entire service from one source: Consultation, initial operation, remote service, maintenance contracts and training courses
• Measuring tasks freely definable
The SmartCheck from Schaeffler is a compact, innovative, modular online measuring system for continuous monitoring of machinery and process parameters on a decentralized basis. It can be used on assemblies where such monitoring was previously too costly.The SmartCheck is suitable for early detection of rolling bearing damage, imbalances and misalignments on:
* Electric and geared motors
* Vacuum and fluid pumps
* Ventilators and fans
* Gearboxes and compressors
* Spindles and machine tools